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CAPABILITY — COMPRESSION MOULDING

Compression Moulding for Custom HTV Silicone Parts

SILCAP manufactures compression-moulded HTV silicone parts for technical components and consumer product projects. Each project is reviewed according to part geometry, material, hardness, colour, tolerance expectations, quantity, application, tooling scope and documentation requirements.

  • Geometry-Specific Parts
  • Project-Based Material Review
  • External Tooling Coordination
  • Sampling and Recurring Production
PROCESS OVERVIEW

Compression-Moulded Silicone Parts Reviewed Around the Project

Compression Moulding is used for customer-specific HTV silicone parts where geometry, material selection, Shore A hardness, colour, tooling scope and dimensional requirements must be reviewed together.

Project suitability is confirmed after drawing or sample review. Part design, mould structure, cavity requirements, material flow, flash-control expectations, sampling needs and expected order quantity are evaluated before production planning.

01
Drawing or Sample Review

Part geometry and functional requirements are reviewed before tooling and production scope are confirmed.

02
Material & Shore A Review

Material route, hardness, colour, curing and post-curing requirements are confirmed according to the application.

WHAT WE PRODUCE

Compression-Moulded Silicone Parts for Technical and Consumer Projects

SILCAP reviews customer-specific compression-moulded HTV silicone parts according to drawing or sample, material, Shore A hardness, colour, tolerance expectations, tooling scope, quantity and application requirements.

Representative moulded silicone gaskets and seals
01

Gaskets & Seals

Geometry-specific silicone gaskets and sealing parts reviewed according to application, mating surfaces and dimensional requirements.

Representative silicone O-rings and ring-shaped moulded parts
02

O-Rings & Ring-Shaped Parts

Custom O-rings, rings and circular sealing geometries reviewed according to size, hardness and functional requirements.

Representative moulded silicone caps, plugs and grommet-type parts
03

Caps, Plugs & Grommets

Moulded caps, plugs, grommets and protective parts for industrial and consumer product applications.

Representative moulded silicone diaphragms and membrane-type parts
04

Diaphragms & Membranes

Flexible moulded membranes and diaphragm-type parts reviewed according to movement, sealing and material requirements.

Representative moulded silicone mats and pad-type parts
05

Mats & Vibration Pads

Moulded silicone mats and pad-type parts reviewed according to geometry, material, function and application requirements.

Representative customer-specific moulded silicone components
06

Custom Moulded Components

Custom moulded components where geometry, material, colour, function and repeat-production requirements must be reviewed together.

Representative moulded silicone kitchenware and bakeware products
07

Kitchenware & Bakeware

Moulded silicone kitchenware and bakeware such as baking moulds, mats, utensils and other customer-specific consumer products.

Representative moulded silicone babycare and feeding products
08

Babycare & Feeding Products

Moulded silicone babycare and feeding products such as bibs, placemats, training cups and related customer-specific items.

Representative moulded silicone toys and play items
09

Toys & Play Items

Moulded silicone toys, sensory items and play products developed according to the approved product design and project requirements.

Representative moulded silicone household and consumer parts
10

Household & Consumer Parts

Moulded silicone household and everyday-use parts such as lids, grips, covers and customer-specific consumer components.

PROJECT INPUTS

What to Send for a Faster Technical Review

Complete technical inputs help SILCAP review manufacturability, tooling scope, material requirements, sampling needs and quotation basis more accurately.

Send project details
01

Drawing or Physical Sample

Provide a technical drawing, dimensioned sketch, clear product images or a physical reference sample.

02

Target Quantity & Forecast

Share the initial order quantity, expected repeat demand and annual forecast where available.

03

Material & Shore A Requirements

State the required hardness, material expectations and any known curing or post-curing requirements.

04

Colour & Surface Expectations

Define colour references, surface appearance and visual acceptance requirements.

05

Application Conditions

Explain the part function, assembly environment, sealing conditions and expected operating exposure.

06

Documentation & Packaging Scope

Identify required material documents, testing needs, labelling, packaging or private-label requirements.

PROJECT FLOW

From Technical Review to Repeat Production

Each compression-moulded silicone project moves through a defined review process before tooling, sampling and production planning are confirmed.

  1. 01

    Technical Input Review

    Drawing, sample, geometry, function, quantity and application requirements are reviewed.

  2. 02

    Material & Tooling Scope

    Material route, Shore A hardness, colour, mould structure, cavity requirements and sampling scope are evaluated.

  3. 03

    Quotation & Project Confirmation

    Commercial and technical scope is prepared after the required project inputs are confirmed.

  4. 04

    First-Article Sampling

    Initial samples are reviewed against the approved drawing, visual expectations and agreed inspection requirements.

  5. 05

    Production Planning

    Series production, inspection, packaging and repeat-order requirements are coordinated according to the approved scope.

QUALITY & DOCUMENTATION

Inspection and Documentation Aligned to the Project

Dimensions and Shore A hardness are checked against the approved drawing, first-article sample and agreed project requirements. Cure-related controls are managed through the approved production process.

Documentation scope is reviewed according to material, part design, colour, application, production process and target market requirements.

01

Dimensional & Visual Checks

Inspection is performed according to approved dimensions, visual requirements and the agreed project plan.

02

Shore A Hardness & Cure Control

Shore A hardness is checked according to project requirements. Where applicable, cure and post-cure controls follow the approved production process.

03

Material & Production Traceability

Material and production records are maintained according to the agreed order and inspection scope.

04

Documentation Review

Available FDA/LFGB raw material test reports, selected product-specific LFGB documentation, REACH, RoHS and GB 4806.16 reports can be reviewed according to project scope.

Available documents may refer to tested raw material, material samples or selected product-specific test scope. Additional final product-specific testing may be required depending on product design, colour, application, production process and customer regulatory requirements.

APPLICATIONS

Application Areas Reviewed for Moulded Silicone Parts

Application suitability is confirmed according to part design, material selection, function, operating environment and documentation requirements.

01

Industrial & Technical Components

Custom gaskets, seals, plugs, grommets, membranes and geometry-specific technical parts.

02

Home Appliances & HVAC

Appliance seals, membranes, grommets, damping parts and gasket applications reviewed by project.

03

Construction & Building

Moulded sealing parts and customer-specific silicone components for construction-related applications.

04

Automotive & Mobility

Technical moulded components reviewed according to geometry, material, operating conditions and documentation scope.

05

Kitchenware & Consumer Goods

Customer-specific moulded products, mats, caps, seals and private-label consumer product projects.

06

Food-Contact Applications

Food-contact moulded silicone projects reviewed with suitable material selection and project-specific documentation requirements.

PROCESS COMPARISON

Compression Moulding or Silicone Extrusion?

The appropriate manufacturing route depends on whether the project requires a discrete moulded part or a continuous silicone profile.

DISCRETE MOULDED PARTS

Compression Moulding

Used for individual moulded silicone parts where geometry, mould structure, material, hardness and dimensional requirements are reviewed together.

  • Gaskets and seals
  • O-rings and ring-shaped parts
  • Caps, plugs and grommets
  • Membranes, diaphragms and mats
  • Geometry-specific OEM components
CONTINUOUS PROFILE PRODUCTION

Silicone Extrusion

Used for continuous HTV silicone profiles and sections where cross-sectional geometry, material, hardness and production setup are reviewed.

  • Profiles and gasket sections
  • Strips and cords
  • Tubes and hoses
  • Solid and hollow continuous sections
  • Customer-specific profile geometries

SILCAP confirms the suitable manufacturing route after drawing or sample review.

PROJECT REVIEW

Have a Compression-Moulded Silicone Part to Review?

Send your drawing, sample, target quantity, material requirements, tolerance expectations, application details and documentation scope. SILCAP will review the project and define the next step.