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CAPABILITY — SILICONE EXTRUSION

HTV Silicone Extrusion for Custom Profiles and Gasket Sections

SILCAP manufactures HTV silicone extrusion profiles, strips, cords, tubes, hoses and gasket sections for OEM and industrial applications. Each project is reviewed according to profile geometry, material, Shore A hardness, colour, tolerance expectations, quantity, application, tooling scope and documentation requirements.

  • Controlled Cross-Section Geometry
  • Project-Based Material Review
  • External Tooling Coordination
  • Sampling and Repeat Production
PROCESS OVERVIEW

Continuous Silicone Profiles Reviewed Around the Project

Silicone Extrusion is used for continuous HTV silicone profiles and sections where cross-sectional geometry, material selection, Shore A hardness, colour, tooling and dimensional requirements must be reviewed together.

Project suitability is confirmed after drawing, profile section or sample review. Cross-sectional geometry, solid or hollow construction, critical dimensions, die structure, curing and post-curing requirements, sampling needs and expected order quantity are evaluated before production planning.

01
Drawing, Profile Section or Sample Review

Profile geometry, critical dimensions and functional requirements are reviewed before tooling and production scope are confirmed.

02
Material & Shore A Review

Material route, hardness, colour, curing and post-curing requirements are confirmed according to the application.

WHAT WE PRODUCE

Continuous HTV Silicone Extrusion Products for OEM Applications

SILCAP reviews customer-specific extrusion projects according to drawing or sample, cross-sectional geometry, material, Shore A hardness, colour, tolerance expectations, tooling scope, quantity and application requirements.

01

Silicone Profiles

Continuous custom profiles reviewed according to cross-sectional geometry, application and dimensional requirements.

02

Gasket Sections

Extruded silicone gasket sections for industrial, appliance, construction and customer-specific sealing applications.

03

Silicone Strips

Continuous solid silicone strips reviewed according to width, thickness, hardness and application requirements.

04

Silicone Cords

Solid silicone cords and cord sections reviewed according to diameter, material, hardness and quantity.

05

Silicone Tubes & Hoses

Hollow silicone tube and hose projects reviewed according to inner and outer dimensions, wall geometry and operating requirements.

06

Custom Solid & Hollow Sections

Customer-specific solid or hollow extrusion profiles requiring project-based tooling, sampling and production review.

EXTRUSION RANGE

Extruded Product Families

Visuals represent product or application families. Final project suitability is reviewed against drawings, samples, material requirements, operating conditions and documentation needs.

Extruded Profiles
Extruded Profiles
Tubing & Hoses
Tubing & Hoses
Solid Profiles
Solid Profiles
Hollow Profiles
Hollow Profiles
Silicone Cord
Silicone Cord
Custom Seal Sections
Custom Seal Sections
Silicone Strips
Silicone Strips
PROJECT INPUTS

What to Send for a Faster Silicone Extrusion Review

Complete technical inputs help SILCAP review profile manufacturability, tooling scope, material requirements, inspection needs and quotation basis more accurately.

Send project details
01

Profile Drawing or Physical Sample

Provide a technical drawing, profile section, dimensioned sketch, clear product images or a physical reference sample.

02

Critical Dimensions & Tolerances

Identify profile width, height, wall thickness, inner and outer dimensions and any critical inspection points.

03

Target Quantity & Annual Forecast

Share the initial order quantity, required production length and expected repeat or annual demand.

04

Material & Shore A Requirements

State the required hardness, material expectations and any known curing or post-curing requirements.

05

Colour & Surface Expectations

Define colour references, surface appearance and visual acceptance requirements.

06

Application & Documentation Scope

Explain the profile function, assembly environment, operating exposure, required documents and packaging expectations.

PROJECT FLOW

From Profile Review to Repeat Extrusion Production

Each silicone extrusion project moves through a defined review process before tooling, sampling and production planning are confirmed.

  1. 01

    Technical Input Review

    Drawing, profile section, sample, geometry, application and quantity requirements are reviewed.

  2. 02

    Material & Tooling Scope

    Material route, Shore A hardness, colour, die structure, curing and sampling scope are evaluated.

  3. 03

    Quotation & Project Confirmation

    Commercial and technical scope is prepared after the required project inputs are confirmed.

  4. 04

    First-Article Sampling

    Initial samples are reviewed against the approved drawing, profile section and agreed inspection requirements.

  5. 05

    Production Planning

    Series production, inspection, packaging and repeat-order requirements are coordinated according to the approved scope.

QUALITY & DOCUMENTATION

Profile Inspection and Documentation Aligned to the Project

Extruded profiles are checked according to the approved drawing, profile section, dimensional requirements, surface expectations and agreed inspection plan.

Documentation scope is reviewed according to material, profile design, colour, application, production process and target market requirements.

PROFILE AND MATERIAL CONTROLS
01

Cross-Sectional & Dimensional Checks

Inspection is performed according to approved profile dimensions, critical points and project requirements.

02

Shore A & Cure Review

Hardness, cure and post-curing requirements are reviewed according to the selected material and application.

TRACEABILITY AND DOCUMENTATION SCOPE
03

Material & Production Traceability

Material and production records are maintained according to the agreed order and inspection scope.

04

Documentation Review

Available FDA/LFGB raw material test reports, selected product-specific LFGB documentation, REACH, RoHS and GB 4806.16 reports can be reviewed according to project scope.

Available documents may refer to tested raw material, material samples or selected product-specific test scope. Additional final product-specific testing may be required depending on profile design, colour, application, production process and customer regulatory requirements.

APPLICATIONS

Application Areas Reviewed for Silicone Extrusion Profiles

Application suitability is confirmed according to profile geometry, material selection, function, operating environment and documentation requirements.

01

Industrial & Technical Profiles

Continuous profiles, gasket sections, strips, cords, tubes and custom extrusion geometries.

02

Construction & Building

Glazing profiles, weather-sealing sections, door and window gaskets and customer-specific building profiles.

03

Home Appliances & HVAC

Oven-door gasket sections, appliance sealing profiles, ventilation tubes and HVAC-related silicone sections.

04

Automotive & Mobility

Continuous technical profiles and sealing sections reviewed according to geometry, material and operating requirements.

05

Lighting & Machinery

Silicone covers, sealing profiles, protective sections and customer-specific industrial geometries.

06

Food-Contact Applications

Food-contact extrusion projects reviewed with suitable material selection and project-specific documentation requirements.

PROCESS COMPARISON

Silicone Extrusion or Compression Moulding?

The suitable manufacturing route depends on whether the project requires a continuous silicone profile or an individual moulded part.

CONTINUOUS PROFILE PRODUCTION

Silicone Extrusion

Used for continuous HTV silicone profiles and sections where cross-sectional geometry, material, hardness, tooling and production setup are reviewed together.

  • Profiles and gasket sections
  • Strips and cords
  • Tubes and hoses
  • Solid and hollow continuous sections
  • Customer-specific profile geometries
DISCRETE MOULDED PARTS

Compression Moulding

Used for individual moulded silicone parts where part geometry, mould structure, material, hardness and dimensional requirements are reviewed together.

  • Gaskets and seals
  • O-rings and ring-shaped parts
  • Caps, plugs and grommets
  • Membranes, diaphragms and mats
  • Geometry-specific OEM components

SILCAP confirms the suitable manufacturing route after drawing or sample review.

PROJECT REVIEW

Have a Custom Silicone Extrusion Profile to Review?

Send your drawing, sample, profile section, target quantity, material requirements, tolerance expectations, application details and documentation scope. SILCAP will review the project and define the next step.